High-speed Compounder with Disassemble Chamber TBT-3220C

  • High-speed Compounder with Disassemble Chamber
  • High-speed Compounder with Disassemble Chamber
Item Code:TBT-3220C Features:
  • Description
  • Main Specifications
  • Accessories

TBT-3220C compounder is used for continuous plasticising, mixing and dispersing, alloying, degassing and chemical conversion or degradation, to make initial test for developing new formulas, once prototype product meeting customer’s requirement, the experimental formula will be used in bulk production line.

The application materials and products are ceramic powder, zirconia, alumina, copper oxide, titanium alloy, tungsten powder, magnetic powder, stainless steel powder, metal powder and cemented carbide, and materials for producing silicon rubber products.

 

Main Features:

1, By advanced coaxial-separating technology, the rotors can be detached, and the mixing chamber can be disassembled as well,  it is easy for user to clean the materials of expensive, high-hardness or easy-polluted. When the mixing chamber is disassembled, the rotors poke in the air, user can clean them up  in all directions without dead corner and change mixing materials easily.

2, The chamber is made of 40 chrome steel, hardened and tempered to enhance hardness. The chamber inner surface is chrome treated with high grade wearing-resistant corrosion-resistant materials which strengthened the hardness to HRC60-62°C and is fine polished to effectively decrease the waste caused by material pollution.

3, The transmission system is stable and accurate which allows materials being mixed evenly with good dispersing performance.

4, The imported heating tube allows the chamber fast heating to max. temperature 300°C of power 6kW. Electric-heating and water-cooling for mixing chamber features the machine of accurate temperature control, environmental protection, energy saving, less maintenance.

5, The 0-60 rpm stepless speed regulation rotation system makes twice speed of traditional machine, allowing materials being discharged early at higher temperature to avoid binder ashing.

6, The sealing design adopting self-lubricating dry mechanical compression shaft seal and the other end hydraulic compressed brings good sealing effect.  In addition, the machine comes with a dust collection system to improve performance.

7, PLC programmable control system, operating parameters can be set through color touching screen,  and plasticizing curve display dynamically.

8, Automatic switching temperature, time and rotating speed during 10 sections respectively enables the materials to be heated and flipped at different time.

Item Specification
mixing capacity 1.5L 3L 5L 10L
Main motor 5.5KW 7.5KW 11KW 15KW
Pressurizing cylinder Diameter 80 Diameter 100 Diameter 120 Diameter 120
Reducer gear reducer with hard surface teeth
Rotating speed ratio front : rear 1: 1.25
Front & rear rotating speed 0 - 60RPM variable frequency adjustable speed
Heating method Electrical heating
temperature control range Room temperature ~300°C
Cooling mode Tap water cooling / air cooling
Control system controlling electrical components made in Taiwan
locking device for disassemble & restorer Oil Hydraulic system (adjustable pressure 5 – 20T)
motor for hydraulic pump 2.2kw
Bearing NSK imported
Material of mixing chamber die steel, strengthened hardness by tempering to HRC 60-62
Inner Chamber surface treatment Chrome plating with fine polishing
Material clearing disassemble the chamber, mixed material drop down
Rotor design detachable, simple operation, convenient for maintenance.
Power 380V, 50Hz, 3-phase 5-wire
Heating power 8kw 8KW 10KW 11KW
Total power consumption 15.7 kw 17.7KW 23.2KW 28.2KW
with overloading protection device & emergency stopper
overall dimension  L*W*H mm 1000x1400x2200 1000x1400x2200 1200x1500x2400 1300x1700x2400
Weight 1000KG 1300KG 1600KG 2000KG
Warranty period 1 year

 

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